Sanyo KH2442 / CH2442 Bedienungsanleitung

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85464849182000 REFERENCE NO. SM830082
FILE NO.
TECHNICAL DATA
&
SERVICE MANUAL
1
2
3
4
Section
5
XH2442 / CH2442
XH3642 / CH3642
XH4242 / CH4242
TH2442 / CH2442
TH3642 / CH3642
TH4242 / CH4242
KH2442 / CH2442
KH3642 / CH3642
UH2442 / CH2442
UH3642 / CH3642
SPLIT SYSTEM AIR CONDITIONER
OUTDOOR MODEL No. PRODUCT CODE No.
CH2442 854 017 21
CH3642 854 017 22
CH4242 854 017 23
INDOOR MODEL No. PRODUCT CODE No.
XH2442 854 017 11
XH3642 854 017 12
XH4242 854 017 13
TH2442 854 017 14
TH3642 854 017 15
TH4242 854 017 16
KH2442 854 017 07
KH3642 854 017 08
UH2442 854 017 19
UH3642 854 017 20
XH2442 XH3642
XH4242
CH3642
CH4242
CH2442
UH2442
TH2442
TH3642
TH4242
KH2442
KH3642
Indoor Unit Outdoor Unit
UH3642
Seitenansicht 0
1 2 3 4 5 6 ... 201 202

Inhaltsverzeichnis

Seite 1 - SERVICE MANUAL

85464849182000 REFERENCE NO. SM830082FILE NO.TECHNICAL DATA&SERVICE MANUAL1234Section5XH2442 / CH2442XH3642 / CH3642XH4242 / CH4242TH2442 / CH2442

Seite 2 - Important

I - 6SM830082123451. SpecificationsMODEL No. Indoor Unit TH3642Outdoor Unit CH3642POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heatin

Seite 3 - TABLE OF CONTENTS

I - 96SM830082123451. Specifications1-12 Air throw distance chart● 4-Way Air Discharge Semi-concealed TypeModel: 24 TypeModel: 36, 42 Type: LOUVER ANG

Seite 4

I - 97SM830082123451. Specifications1-12 Air throw distance chart● Ceiling Mounted TypeModel: 24 TypeModel: 36 TypeModel: 42 Type0 3 7 10131720232629

Seite 5

I - 98SM830082123451. Specifications1-12 Air throw distance chart● Wall Mounted TypeMODEL: KHS2442COOLING - - - - - HEATINGFAN SPEED HIGH HIGHROOM AIR

Seite 6

I - 99SM830082123451. Specifications● Tubing Length● Refrigerant tubing between the indoor andoutdoor units should be kept as short aspossible.● Sele

Seite 7

I - 100SM830082123451. SpecificationsCeiling-Mounted Type SELECTING THE INSTALLATION SITE Indoor UnitAVOID:● areas where leakage of flammable gas m

Seite 8

I - 101SM830082123451. SpecificationsOut-doorunitHeat sourceHot airExhaust fan0591_C_I Outdoor UnitAVOID:● heat sources, exhaust fans, etc. (Fig. 2-

Seite 9

I - 102SM830082123451. SpecificationsAir discharge0426_C_IRecommended outer dimensions of wind shield(field supply)0936_C_I3 - ø1-9/16" hole6 - ø

Seite 10 - 1-1 Unit Specifications

I - 103SM830082123451. Specifications0937_C_IWithout snow-proof ducting(Low platform)Snow-proofducting(High platform)In regions with snow fall, the o

Seite 11

I - 104SM830082123451. Specifications ELECTRICAL WIRING● General Precautions on Wiring(1) Before wiring, confirm the rated voltage of theunit as show

Seite 12

I - 105SM830082123451. Specifications● Wiring System Diagrams(1) Basic wiring diagram for standard control12U1U212121212G GL1L2GIndoor UnitInter-uni

Seite 13

I - 7SM830082123451. SpecificationsMODEL No. Indoor Unit TH4242Outdoor Unit CH4242POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Seite 14

I - 106SM830082123451. Specifications(2) Basic wiring diagram for group controlThis diagram shows when several units (max. 8) arecontrolled by a remot

Seite 15

I - 107SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load

Seite 16 - (A) Indoor Unit

I - 108SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load C

Seite 17

I - 109SM830082123451. SpecificationsIndoor model: XH4242 / Outdoor model: CH4242● Cooling● HeatingIndoor Unit Outdoor UnitComplete UnitFan Motor Fan

Seite 18

I - 110SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load C

Seite 19

I - 111SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load

Seite 20

I - 112SM830082123451. SpecificationsIndoor model: TH4242 / Outdoor model: CH4242● Cooling● HeatingIndoor Unit Outdoor UnitComplete UnitFan Motor Fan

Seite 21

I - 113SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load

Seite 22

I - 114SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load C

Seite 23

I - 115SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load

Seite 24

I - 8SM830082123451. SpecificationsMODEL No. Indoor Unit UH2442Outdoor Unit CH2442POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heatin

Seite 25

I - 116SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load C

Seite 26 - (B) Outdoor Unit

II - 1SM8300821234Section52. Processes and functions2. PROCESSES AND FUNCTIONS2-1 Room Temperature Control ...

Seite 27

II - 2SM8300821234Section52. Processes and functionsFig. 1Chart Summary and Explanations❑ Once the compressor starts, it keeps running for 5 minutes.❑

Seite 28

II - 3SM8300821234Section52. Processes and functions(B) HeatingChart Summary and Explanations❑ Once the compressor starts, it keeps running for 5 min

Seite 29

II - 4SM8300821234Section52. Processes and functions2-2 Cold Draft Prevention (Heating Cycle)The cold draft prevention function controls indoor fan sp

Seite 30

II - 5SM8300821234Section52. Processes and functionsFig. 42-3 Automatic Fan Speed (Indoor Unit)(A) CoolingBy pressing the FAN SPEED button on the re

Seite 31

II - 6SM8300821234Section52. Processes and functions2-4 Outdoor Fan Speed ControlTo optimize the performance of air conditioner, the outdoor fan speed

Seite 32

II - 7SM8300821234Section52. Processes and functions2-5 Freeze Prevention (Cooling)Freeze Prevention keeps the indoor heat exchange coil from freezin

Seite 33

II - 8SM8300821234Section52. Processes and functionsFig. 92-6 Condensing Temperature Control (Cooling)Condensing temperature is controlled by the outd

Seite 34

II - 9SM8300821234Section52. Processes and functionsFig. 102-7 Overload Protection (Heating)This function prevents the air conditioner from overloadi

Seite 35

I - 9SM830082123451. SpecificationsMODEL No. Indoor Unit UH3642Outdoor Unit CH3642POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Seite 36

II - 10SM8300821234Section52. Processes and functions2-8 Discharge Temperature Control (Cooling and Heating)This function prevents the compressor mot

Seite 37

II - 11SM8300821234Section52. Processes and functions2-9 Auto. Mode for Automatic Heating/Cooling Switching❑ When the AUTO mode is selected, the micr

Seite 38

II - 12SM8300821234Section52. Processes and functionsChart summary and Explanations❑ This chart shows how the Operation Mode (COOLING or HEATING) is d

Seite 39

II - 13SM8300821234Section52. Processes and functions2-10 Defrosting Control, Outdoor Heat Exchanger Coil (Heating)When the outdoor temperature is l

Seite 40

II - 14SM8300821234Section52. Processes and functions2-11 4-Way Valve, Solenoid ControlThe basic function of the 4-way valve is to direct the refriger

Seite 41

II - 15SM8300821234Section52. Processes and functions(B) AUTO Control ModeWhen the Compressor has stopped while in AUTO mode, the 4-way valve switch

Seite 42 - 1-4 Dimensional data

II - 16SM8300821234Section52. Processes and functions2-13 Electronic Refrigerant Control Valve❑ This valve allows very precise and smooth control of t

Seite 43 - 36, 42 Type

II - 17SM8300821234Section52. Processes and functions2-15 Compressor Current Detection Circuit❑ The Compressor Current Detection Circuit detects the

Seite 44

II - 18SM8300821234Section52. Processes and functions2-16 Electronic Refrigerant Control Valve ControlThe circulation volume of the refrigerant is con

Seite 45

II - 19SM8300821234Section52. Processes and functions2-17 Voltage Detection ControlWhen the power voltage falls below 160 V or rises above 260 V, ope

Seite 46 - 1914_U_I

I - 10SM830082123451. SpecificationsMODEL No. Indoor Unit KH2442Outdoor Unit CH2442POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Seite 47 - 1915_U_I

3 III - 1SM8300823. Electrical data3. ELECTRICAL DATA3-1 Indoor Units (Electric Wiring Diagram, Schematic Diagram) ... III - 24-Way Air

Seite 48

3SM830082III - 23. Electrical dataTH1TH2 TH331212121TH43121DP2P(GRN)3P(WHT)453214321211321313131313143 5 62143 5 6513 97 312SP1PowerLineControlLineTo

Seite 49

3 III - 3SM8300823. Electrical data• Schematic DiagramS 854-2-5268-930-00-1 (X)FMI213121212121313131234515P-U25P-U1To Outdoor UnitIndoor CoilIndoor Co

Seite 50

3SM830082III - 43. Electrical dataTH1TH2TH331212121TH431212113213131313143 5 6 2143 5 62143513 971PowerLineControlLineTo Outdoor UnitTerminalPlate (5P

Seite 51 - 2179_THS_I

3 III - 5SM8300823. Electrical data• Schematic DiagramS 854-2-5268-923-00-1 (T)FMI2131212121313131234515P-U25P-U1To Outdoor UnitIndoor CoilIndoor Coil

Seite 52 - 1581_C_S

3SM830082III - 63. Electrical data214321211321313143 5 62143 5 6513 97• Electric Wiring DiagramW 854-2-5268-940-00-1 (UH1242)TR1GRN/YEL49FIBLKREDBLKBL

Seite 53 - 1398_THS_I

3 III - 7SM8300823. Electrical data• Schematic DiagramS 854-2-5268-940-00-0 (UH1242)FMI2131212121313121234515P-U25P-U1To Outdoor UnitTH4TH3TH2TH1CR231

Seite 54 - 2181_THS_I

3SM830082III - 83. Electrical data214321211321313143 5 62143 5 6513 97U1PowerLineControlLineTo Outdoor UnitEarthTerminal• Electric Wiring DiagramW 854

Seite 55 - • 230V / 1 phase / 60Hz

3 III - 9SM8300823. Electrical data• Schematic DiagramS 854-2-5268-935-00-0 (KH2442)FMI2131212121312123451234514P-U24P-U1To Outdoor UnitTH4TH3TH2TH1CR

Seite 56 - • 208V / 1 phase / 60Hz

3SM830082III - 103. Electrical data214321211321313143 5 62143 5 6513 97U1PowerLineControlLineTo Outdoor UnitEarthTerminal• Electric Wiring DiagramW 85

Seite 57 - M.R.= 10.47 USpints/h

I - 11SM830082123451. SpecificationsMODEL No. Indoor Unit KH3642Outdoor Unit CH3642POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heat

Seite 58

3 III - 11SM8300823. Electrical data• Schematic DiagramS 854-2-5268-936-00-0 (KH3642)FMI2131212121312123451234514P-U24P-U1To Outdoor UnitTH4TH3TH2TH1C

Seite 59

3SM830082III - 123. Electrical data• Electric Wiring DiagramTH6TH7TH82121213163PH3131 357913113BLKBLKBLKBLKWHTWHTTRAC230V AC14VFMOPNKBRNGRYGRYWHTREDWH

Seite 60

3 III - 13SM8300823. Electrical data3-2 Outdoor Units11111 CH2442• Schematic DiagramS 854-2-5268-945-00-0 (CH2442-S)FMO21311221212131TRAC 230VAC 14VTH

Seite 61

3SM830082III - 143. Electrical data• Electric Wiring DiagramTH6TH7TH82121213163PH3131 357913113BLKBLKBLKBLKWHTWHTTRAC230V AC14VFMO2PNKBRNGRYGRYWHTREDW

Seite 62

3 III - 15SM8300823. Electrical data3-2 Outdoor Units22222 CH3642• Schematic DiagramS 854-2-5268-946-00-0 (CH3462-S)FMO221311221212131TRAC 230VAC 14VT

Seite 63

3SM830082III - 163. Electrical data• Electric Wiring DiagramTH6TH7TH82121213163PH3131 357913113BLKBLKBLKBLKWHTWHTTRAC230V AC14VFMO2PNKBRNGRYGRYWHTREDW

Seite 64

3 III - 17SM8300823. Electrical data3-2 Outdoor Units33333 CH4242• Schematic DiagramS 854-2-5268-948-00-0 (CH4242-S)FMO221311221212131TRAC 230VAC 14VT

Seite 65

1234Section IV - 1SM8300824. Service procedures4. SERVICE PROCEDURES4-1 Troubleshooting ...

Seite 66

4. Service procedures1234SectionSM830082IV - 24-1 TroubleshootingThis section explains:This unit is made to be trouble free, and not need much service

Seite 67

1234Section IV - 3SM8300824. Service procedures(1) Check before and after TroubleshootingMany problems may happen because of wiring or power supply pr

Seite 68

I - 12SM830082123451. SpecificationsMODEL No. XH2442Source 230 - 208 VAC / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C.

Seite 69

4. Service procedures1234SectionSM830082IV - 4(2) General Troubleshooting Flow Chart: Diagnosis and RemedyWhen you have found a major problem, such as

Seite 70

1234Section IV - 5SM8300824. Service procedures(B) HeatingPoor heatingIs setting temp.suitable ?Change the setting temp.Is heating loadtoo large ?Revi

Seite 71

4. Service procedures1234SectionSM830082IV - 6(3) Meanings of alarm messagesWhen using group control, main indoor unit address setting is duplicated.(

Seite 72

1234Section IV - 7SM8300824. Service proceduresThermistorfailureFault withcomp. and itscircuitPossible Cause of MalfunctionIndoor thermistor is either

Seite 73

4. Service procedures1234SectionSM830082IV - 8(4) LED Indication on the Outdoor Unit’s P.C.B. Ass’yIf something goes wrong with the outdoor unit, LED

Seite 74

1234Section IV - 9SM8300824. Service procedures(5) Symptoms and parts to inspect1) Symptom: LCD on the remote controller does not display and remote c

Seite 75 - 2182_X_S

4. Service procedures1234SectionSM830082IV - 102) Symptom: LCD on the remote controller displays “CHECK E01”. (Unusualcommunication between remote co

Seite 76 - 2184_X_S

1234Section IV - 11SM8300824. Service procedures4) Symptom: LCD on the remote controller is displaying “CHECK E04”. (Unusualcommunication between the

Seite 77

4. Service procedures1234SectionSM830082IV - 126) Symptom: LCD on the remote controller is displaying “CHECK E06”. (Unusualcommunication between the

Seite 78 - 2186_X_S

1234Section IV - 13SM8300824. Service procedures9) Symptom: LCD on the remote controller displays “CHECK P01”. (Indoor fan protectionthermostat opera

Seite 79

I - 13SM830082123451. SpecificationsMODEL No. XH3642Source 230 - 208 VAC / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C

Seite 80

4. Service procedures1234SectionSM830082IV - 1410) Symptom: LCD on the remote controller displays “CHECK P02”. (Compressor / outdoorfan protection th

Seite 81 - 2191_X_S

1234Section IV - 15SM8300824. Service procedures11) Symptoms: LCD on the remote controller displays “CHECK P03”.(Alarm for unusual discharge temp. of

Seite 82

4. Service procedures1234SectionSM830082IV - 1613) Symptom: LCD on the remote controller displays “CHECK P05”. (Negative phasedetection operation war

Seite 83

1234Section IV - 17SM8300824. Service procedures15) Symptom: LCD on the remote controller displays “CHECK E16”.NoNoNoYesYes0647_M_SStartRepair the wir

Seite 84 - 2193_X_S

4. Service procedures1234SectionSM830082IV - 1818) Symptom: LCD on the remote controller displays “CHECK H01, H02, H03”.(compressor current detection)

Seite 85

1234Section IV - 19SM8300824. Service procedures(6) Procedures When a Specific Component Does Not Work1) Indoor fan does not operate.NoYesIs fan motor

Seite 86

4. Service procedures1234SectionSM830082IV - 204) Compressor motor does not operate.5) Outdoor fan does not operate.NoYesDoes compressor motor magneti

Seite 87 - 2235_X_S

SM830082 IV - 21SM8300821234Section54. Service procedures(7) Service Functions of Optional Wired Remote ControllerFrom the remote controller you can c

Seite 88 - Suction pressure (psig)

4. Service proceduresSM830082IV - 221234Section5Fig. IV-41929_M_ISensor addressSensor temperature °FaUnit No. (Indoor unit address)(B) Check the senso

Seite 89 - 1459_X_S

SM830082 IV - 23SM8300821234Section54. Service proceduresRefer to the table below for the relationship between the sensor address and the location of

Seite 90

I - 14SM830082123451. SpecificationsMODEL No. XH4242Source 230 - 208 VAC / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C.

Seite 91 - 1165_X_S

4. Service proceduresSM830082IV - 241234Section5(D) Check the remote controller itself for correct operationThe remote controller has a self-diagnosti

Seite 92

SM830082 IV - 25SM8300821234Section54. Service proceduresNever press (clear) button unless you want to erase the accessed data in memory. Followthe

Seite 93 - 2229_X_S

4. Service proceduresSM830082IV - 261234Section5(F) Confirm and change the indoor unit address (Ref. Fig. IV-8, IV-9)❏ The purpose of the above functi

Seite 94 - 2108_X_I

SM830082 IV - 27SM8300821234Section54. Service procedures(G) Change the shift temperature in heating mode (Ref. Fig. IV-10)❏ If the indoor unit is ins

Seite 95 - 2114_X_I

4. Service proceduresSM830082IV - 281234Section5(H) Set the indoor unit address (Ref. Fig. IV-11, IV-12)❏ This function is usable if the auto. address

Seite 96 - ● Concealed Duct Type

SM830082 IV - 29SM8300821234Section54. Service procedures( I ) Change the period of the filter timer (Ref. Fig. IV-13)❏ If the period of filter timer

Seite 97 - 2120_K_I

4. Service procedures1234SectionSM830082IV - 30Fig. IV-14Coppertube ormetallic partClipInsulationtesterProbeTerminal plate0639_X_SFig. IV-15Coppertube

Seite 98 - ● Outdoor Units

1234SectionSM830082 IV - 31SM8300824. Service procedures(2) Checking the Protective Devices• Disconnect the connector, which consists of P (plug) and

Seite 99 - 1983_U_I

4. Service procedures1234SectionSM830082IV - 32(3) Checking the Electrical Parts1 Power transformer (TR1) ... Indoor unit *Measure t

Seite 100 - Model: 36, 42 Type

1234SectionSM830082 IV - 33SM8300824. Service proceduresFan motorcapacitorCompressor motorcapacitor1041_X_SMultimeterΩFig. IV-1966666 Continuity of fu

Seite 101 - 2117_T_I

I - 15SM830082123451. SpecificationsMODEL No. TH2442Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C.

Seite 102 - Axis air velocity

4. Service procedures1234SectionSM830082IV - 347 Solenoid coil of the electronic refrigerant *Measure the coil resistance.control valve (ERCV) ………… In

Seite 103 - SM830082

1234SectionSM830082 IV - 35SM8300824. Service procedures(2) Indoor heat exch.coil sensor : TH2(E1), TH3(E2)Outdoor heatexch. coil sensor : TH6(C1), TH

Seite 104

4. Service procedures1234SectionSM830082IV - 36(5) PCB Setting● Setting of outdoor control PCB(A) Standard control (single outdoor unit)In case of sin

Seite 105 - 0931_C_I

1234SectionSM830082 IV - 37SM8300824. Service procedures(6) R.C. Address Setting Method(“0” when shipped from factory)1ONON sideOFF side20R.C. address

Seite 106 - 8-ø1/4" hole

4. Service procedures1234SectionSM830082IV - 38(7) Automatic Address Setting Method (8) Displaying Indoor / Outdoor Unit Com-bination NumbersDisplay t

Seite 107

1234SectionSM830082 IV - 39SM8300824. Service procedures(9) Items to Check Prior to Test RunS4. Capacity code1ONON side2094_C_IOFF sideS4 (green or Bl

Seite 108 - ■ ELECTRICAL WIRING

4. Service procedures1234SectionSM830082IV - 40(10) Test Run Preparing for Test Run● Before attempting to start the air conditioner,check the follow

Seite 109 - ● Wiring System Diagrams

1234SectionSM830082 IV - 41SM8300824. Service proceduresSet the outdoor unit R.C. address.Turn on power supply switch.Execute auto. address operation

Seite 110

4. Service procedures1234SectionSM830082IV - 42(11) PCBs and Their Location● PCB (CR-TH2442) FOR INDOOR UNITSCN75 (WHT) : VCCCN73 (BLK) : RS1CN71 (YEL

Seite 111 - I - 107

1234SectionSM830082 IV - 43SM8300824. Service procedures● PCB (CR-CH2442) FOR OUTDOOR UNITSCN007 (RED): EXCTS001 (A. ADD): Auto addressS004 (BLU): Cap

Seite 112

SM830082Please Read Before StartingThis air conditioning system meets strict safety and operatingstandards. As the installer or service person, it is

Seite 113 - I - 109

I - 16SM830082123451. SpecificationsMODEL No. TH3642Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C. B

Seite 114

4. Service procedures1234SectionSM830082IV - 44(12) Checking procedure for each PC BoardThe indoor and outdoor PCBs have functions to check the signal

Seite 115 - I - 111

1234SectionSM830082 IV - 45SM8300824. Service procedures(13) TMX60 pinsWhen shorting TMX60 pins on the indoor and outdoor PCBs, operations shown on th

Seite 116

SANYO FISHER Service CompanyCENTRAL REGION1739 Sands Place, Suite GMarietta, GA 30067Phone: (770) 951-8284Fax: (770) 951-2077July. / ’01 Print

Seite 117 - I - 113

I - 17SM830082123451. SpecificationsMODEL No. TH4242Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C.

Seite 118

I - 18SM830082123451. SpecificationsMODEL No. UH2442Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - BH80UA, WLController P. C. B

Seite 119 - I - 115

I - 19SM830082123451. SpecificationsMODEL No. UH3642Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - BH80UA, WLController P. C.

Seite 120

I - 20SM830082123451. Specifications1-2 Major Component Specifications(A) Indoor UnitMODEL No. KH2442Source 230 - 208 V / 1 phase / 60 HzRemote contr

Seite 121

I - 21SM830082123451. Specifications1-2 Major Component Specifications(A) Indoor UnitMODEL No. KH3642Source 230 - 208 V / 1 phase / 60 HzRemote cont

Seite 122 - 2-1 Room Temperature Control

I - 22SM830082123451. Specifications1-2 Major Component Specifications(B) Outdoor UnitMODEL No. CH2442Source 230 - 208 VAC / 1 phase / 60 HzController

Seite 123 - SET SPEED

I - 23SM830082123451. Specifications1-2 Major Component Specifications(B) Outdoor UnitMODEL No. CH3642Source 230 - 208 VAC / 1 phase / 60 HzControlle

Seite 124 - 1135_THS_I

I - 24SM830082123451. Specifications1-2 Major Component Specifications(B) Outdoor Unit+ 2.0+ 0.5DATA SUBJECT TO CHANGE WITHOUT NOTICEMODEL No. CH4242S

Seite 125 - 1924_M_S

I - 25SM830082123451. Specifications1-3 Other Component Specifications(A) Indoor UnitMODEL No. XH2442Power Transformer ATR – II224ARated Primary 220

Seite 126 - 2-4 Outdoor Fan Speed Control

WHO SHOULD USE THIS MANUALThis service manual is made to assist the service technician apply his knowledge and trainingto this model air conditioner.

Seite 127 - 1925_THS_I

I - 26SM830082123451. Specifications1-3 Other Component Specifications(A) Indoor UnitMODEL No. XH3642Power Transformer ATR – IIK224ARated Primary 220

Seite 128 - 1926_THS_

I - 27SM830082123451. Specifications1-3 Other Component Specifications(A) Indoor UnitMODEL No. XH4242Power Transformer ATR – IIK224ARated Primary 220

Seite 129 - 1927_THS_I

I - 28SM830082123451. SpecificationsMODEL No. TH2442Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A, R

Seite 130

I - 29SM830082123451. SpecificationsMODEL No. TH3642Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A,

Seite 131 - II - 11

I - 30SM830082123451. SpecificationsMODEL No. TH4242Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A, R

Seite 132

I - 31SM830082123451. SpecificationsMODEL No. UH2442Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A,

Seite 133 - 1143_THS_I

I - 32SM830082123451. SpecificationsMODEL No. UH3642Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A, R

Seite 134 - 0443_M_S

I - 33SM830082123451. SpecificationsMODEL No. KH2442Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A,

Seite 135 - (B) AUTO Control Mode

I - 34SM830082123451. SpecificationsMODEL No. KH3642Power Transformer ATR – II244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A, RE

Seite 136 - (A) Cooling

I - 35SM830082123451. Specifications1-3 Other Component Specifications(B) Outdoor UnitMODEL No. CH2442Compressor Motor Magnetic Contactor FC - 1ULCoi

Seite 137 - 0447_M_S

2-7 Overload Protection (Heating) ...II - 92-8 Discharge Temperature Control (Cooling

Seite 138 - 0451_M_S

I - 36SM830082123451. SpecificationsMODEL No. CH3642Compressor Motor Magnetic Contactor FC - 1SULCoil rated 240 VAC, 60 HzCoil resistance (at 68 °F) Ω

Seite 139

I - 37SM830082123451. SpecificationsMODEL No. CH4242Compressor Motor Magnetic Contactor FC - 2SULCoil rated 240 VAC, 60 HzCoil resistance (at 68 °F)

Seite 140 - 3. ELECTRICAL DATA

I - 38SM830082123451. Specifications1-4 Dimensional dataIndoor unit : 4-Way Air Discharge Semi-concealed Type24 Type33-27/323-15/1630-9/1619-11/1619-1

Seite 141 - • Electric Wiring Diagram

I - 39SM830082123451. Specifications1-4 Dimensional dataIndoor unit : 4-Way Air Discharge Semi-concealed Type36, 42 Type45-9/3241-31/3231-3/3219-11/1

Seite 142 - • Schematic Diagram

I - 40SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Ceiling Mounted Type24 TypeDrain connectionDrain connection for left sideRefrige

Seite 143

I - 41SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Ceiling Mounted Type36, 42 TypeDrain connectionDrain connection for left sideRe

Seite 144

I - 42SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Concealed Duct Type24 TypeRefrigerant liquid line ø3/8 (narrow tube)(Use the tub

Seite 145

I - 43SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Concealed Duct Type36 TypeRefrigerant liquid line ø3/8 (narrow tube)Refrigerant

Seite 146

I - 44SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Concealed Duct Type Flange for the air intake duct (Field supply): For Conceale

Seite 147

I - 45SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Wall Mounted Type24 Type49-7/32Dimension : inchRefrigerant gas line (wide tubin

Seite 148

I - 1SM830082123451. Specifications1. SPECIFICATIONS1-1 Unit Specifications ...

Seite 149

I - 46SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Wall Mounted Type36 Type59-1/16Dimension : inchRefrigerant gas line (wide tubing

Seite 150

I - 47SM830082123451. Specifications1-4 Dimensional Data(B) Outdoor Unit: CH244215-3/414-31/32 13/321-3/161-31/3228-15/161112-1/1637Dimension : inchH

Seite 151

I - 48SM830082123451. Specifications1-4 Dimensional Data(B) Outdoor Unit: CH3642, CH424248-5/822-27/3223-29/3237Dimension : inchHole for anchor bolt (

Seite 152

I - 49SM830082123451. Specifications1-5 Refrigerant Flow DiagramOutdoor Unit: CH2442 Indoor Unit: 24 TypeHPHighpressureswitchCompressorAccumulatorAcc

Seite 153

I - 50SM830082123451. SpecificationsHPHighpressureswitchCompressorAccumulatorECPHeat exchanger4-way valveECPHeat exchangerDistributorElectronicref.con

Seite 154

I - 51SM830082123451. Specifications RATING CAPACITY : 24,000 BTU/h AIR FLOW RATE: 540 CFM EVAPORATOR CONDENSER ENT.TEMP.°F(°C) AM

Seite 155

I - 52SM830082123451. SpecificationsIndoor Unit: XH2442 Outdoor Unit: CH2442• 208V / 1 phase / 60Hz RATING CAPACITY : 23,400 BTU/h AIR FLOW R

Seite 156

I - 53SM830082123451. SpecificationsIndoor Unit: XH3642 Outdoor Unit: CH3642• 230V / 1 phase / 60Hz RATING CAPACITY : 34,500 BTU/h AIR FLOW

Seite 157 - 4. SERVICE PROCEDURES

I - 54SM830082123451. SpecificationsIndoor Unit: XH3642 Outdoor Unit: CH3642• 208V / 1 phase / 60Hz RATING CAPACITY : 33,500 BTU/h AIR FLOW R

Seite 158 - 4-1 Troubleshooting

I - 55SM830082123451. SpecificationsIndoor Unit: XH4242 Outdoor Unit: CH4242• 230V / 1 phase / 60Hz RATING CAPACITY : 42,000 BTU/h AIR FLOW

Seite 159 - Fig. IV-1

I - 2SM830082123451. Specifications1-1 Unit SpecificationsMODEL No. Indoor Unit XH2442Outdoor Unit CH2442POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPER

Seite 160 - 0458_M_I

I - 56SM830082123451. SpecificationsIndoor Unit: XH4242 Outdoor Unit: CH4242• 208V / 1 phase / 60Hz RATING CAPACITY : 40,000 BTU/h AIR FLOW R

Seite 161 - 0459_M_I

I - 57SM830082123451. SpecificationsIndoor Unit: TH2442 Outdoor Unit: CH2442• 230V / 1 phase / 60Hz RATING CAPACITY : 22,400 BTU/h AIR FLOW

Seite 162 - 4. Service procedures

I - 58SM830082123451. SpecificationsIndoor Unit: TH2442 Outdoor Unit: CH2442• 208V / 1 phase / 60Hz RATING CAPACITY : 21,600 BTU/h AIR FLOW R

Seite 163

I - 59SM830082123451. SpecificationsIndoor Unit: TH3642 Outdoor Unit: CH3642• 230V / 1 phase / 60Hz RATING CAPACITY : 34,000 BTU/h AIR FLOW

Seite 164

I - 60SM830082123451. SpecificationsIndoor Unit: TH3642 Outdoor Unit: CH3642• 208V / 1 phase / 60Hz RATING CAPACITY : 33,000 BTU/h AIR FLOW R

Seite 165 - 2095_THS_I

I - 61SM830082123451. SpecificationsIndoor Unit: TH4242 Outdoor Unit: CH4242• 230V / 1 phase / 60Hz RATING CAPACITY : 42,000 BTU/h AIR FLOW

Seite 166 - 2096_THS_I

I - 62SM830082123451. SpecificationsIndoor Unit: TH4242 Outdoor Unit: CH4242• 208V / 1 phase / 60Hz RATING CAPACITY : 40,000 BTU/h AIR FLOW R

Seite 167 - 0336_M_I

I - 63SM830082123451. SpecificationsIndoor Unit: UH2442 Outdoor Unit: CH2442• 230V / 1 phase / 60Hz RATING CAPACITY : 24,000 BTU/h AIR FLOW

Seite 168 - 0337_M_I

I - 64SM830082123451. SpecificationsIndoor Unit: UH2442 Outdoor Unit: CH2442• 208V / 1 phase / 60Hz RATING CAPACITY : 23,400 BTU/h AIR FLOW R

Seite 169 - 2098_THS_I

I - 65SM830082123451. SpecificationsIndoor Unit: UH3642 Outdoor Unit: CH3642• 230V / 1 phase / 60Hz RATING CAPACITY : 34,500 BTU/h AIR FLOW

Seite 170 - 2099_THS_I

I - 3SM830082123451. SpecificationsMODEL No. Indoor Unit XH3642Outdoor Unit CH3642POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Seite 171 - 0344_M_I

I - 66SM830082123451. SpecificationsIndoor Unit: UH3642 Outdoor Unit: CH3642• 208V / 1 phase / 60Hz RATING CAPACITY : 33,000 BTU/h AIR FLOW R

Seite 172

I - 67SM830082123451. SpecificationsIndoor Unit: KH2442 Outdoor Unit: CH2442• 230V / 1 phase / 60Hz RATING CAPACITY : 22,000 BTU/h AIR FLOW

Seite 173 - 0647_M_S

I - 68SM830082123451. SpecificationsIndoor Unit: KH2442 Outdoor Unit: CH2442• 208V / 1 phase / 60Hz RATING CAPACITY : 21,000 BTU/h AIR FLOW R

Seite 174 - 0346_M_I

I - 69SM830082123451. SpecificationsIndoor Unit: KH3642 Outdoor Unit: CH3642• 230V / 1 phase / 60Hz RATING CAPACITY : 33,000 BTU/h AIR FLOW

Seite 175 - 2101_M_S

I - 70SM830082123451. SpecificationsIndoor Unit: KH3642 Outdoor Unit: CH3642• 208V / 1 phase / 60Hz RATING CAPACITY : 32,000 BTU/h AIR FLOW R

Seite 176 - 0461_M_I

I - 71SM830082123451. Specifications1-8 Heating Capacity2182_X_SIndoor entering air temperature: 70°FHeating capacity (%)Outdoor ambient temp. (°F DB

Seite 177 - Fig. IV-3

I - 72SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: XH2442 Outdoor Unit: CH2442

Seite 178 - Fig. IV-4

I - 73SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: XH4242 Outdoor Unit: CH424

Seite 179 - Fig. IV-5

I - 74SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: TH2442 Outdoor Unit: CH2442

Seite 180 - RCU.Main

I - 75SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: TH4242 Outdoor Unit: CH424

Seite 181 - 1931_M_I

I - 4SM830082123451. SpecificationsMODEL No. Indoor Unit XH4242Outdoor Unit CH4242POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heatin

Seite 182 - 1932_M_I

I - 76SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: UH2442 Outdoor Unit: CH2442

Seite 183 - Fig. IV-10

I - 77SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: KH2442 Outdoor Unit: CH244

Seite 184

I - 78SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: XH2442 Outdoor Unit: CH2442

Seite 185 - 2080_M_I

I - 79SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: XH4242 Outdoor Unit: CH424

Seite 186 - Resistance

I - 80SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: TH2442 Outdoor Unit: CH2442

Seite 187

I - 81SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: TH4242 Outdoor Unit: CH424

Seite 188

I - 82SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: UH2442 Outdoor Unit: CH2442

Seite 189 - Fuse Varistor

I - 83SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: KH2442 Outdoor Unit: CH244

Seite 190

I - 84SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(2) Operating Pressure11111 Indoor Unit: 24 Type Outdoor Unit: CH24

Seite 191 - 1149_THS_I

I - 85SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(2) Operating Pressure11111 Indoor Unit: 36 Type Outdoor Unit: CH3

Seite 192 - (5) PCB Setting

I - 5SM830082123451. SpecificationsMODEL No. Indoor Unit TH2442Outdoor Unit CH2442POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Seite 193

I - 86SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(2) Operating Pressure11111 Indoor Unit: 42 Type Outdoor Unit: CH42

Seite 194

I - 87SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(2) Operating Pressure11111 Indoor Unit: 24 Type Outdoor Unit: CH2

Seite 195 - 2094_C_I

I - 88SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(2) Operating Pressure11111 Indoor Unit: 36 Type Outdoor Unit: CH36

Seite 196 - 1371_C_I

I - 89SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(2) Operating Pressure11111 Indoor Unit: 42 Type Outdoor Unit: CH4

Seite 197

I - 90SM830082123451. Specifications1-10 Noise Criterion Curves● 4-Way Air Discharge Semi-concealed TypeMODEL : XH2442SOUND LEVEL : HIGH 38 dB(A), NC

Seite 198 - CR-TH2442

I - 91SM830082123451. Specifications1-10 Noise Criterion Curves● Ceiling Mounted TypeMODEL : TH2442SOUND LEVEL : HIGH 40 dB(A), NC 34LOW 36 dB(A), NC

Seite 199 - CR-CH2442

I - 92SM830082123451. Specifications1-10 Noise Criterion Curves● Concealed Duct TypeMODEL : UH2442SOUND LEVEL :HIGH 34 dB(A), NC 22 / LOW 27 dB(A), NC

Seite 200

I - 93SM830082123451. Specifications1-10 Noise Criterion Curves● Wall Mounted TypeMODEL : KH2442SOUND LEVEL : HIGH 45 dB(A), NC 38LOW 40 dB(A), NC 33

Seite 201 - (13) TMX60 pins

I - 94SM830082123451. Specifications90807060504030201063 125 250 500 1000 2000 4000 80000597_C_SAPPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISE NC-6

Seite 202 - CENTRAL REGION

I - 95SM830082123451. Specifications1-11 Increasing the Fan SpeedIf external static pressure is too great (due to longextension of ducts, for example

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