IMPORTANTThese air conditioners employ newrefrigerant R410A.Pay special attention whenservicing the unit.TECHNICAL & SERVICE MANUALKS3082 + C3082K
Indoor Unit KS3682Outdoor Unit C3682< 208V > DATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor air temperatur
27How to Test Run the Air ConditionerAfter turning on the power of the air conditioner, use theremote controller and follow the steps below to conduct
28 Pump DownPump down means collecting all refrigerant gas in thesystem back into the outdoor unit without losing any ofthe gas. Pump down is used wh
a) Temporary connection:Screw in 3 – 5 turns by hand. (Fig. 60c)b) To fasten the flare nuts, apply specified torqueas Table 9 and Fig. 60d.Fig. 60c Fi
308. Address Switch8-1. Address Setting of the Remote Control UnitThe address can be set in order to prevent interferencebetween remote controllers wh
For Parts or Service Assistance please contact your local Sanyo HVAC Contractor or DistributorUnited States: SCS, HVAC SolutionsWeb: www.SanyoHVAC.com
Indoor Unit KS308224BYJ48-1256Flap MotorType Stepping MotorRating ModelCoil Resistance Ohm(Ambient Temp. 77 °F (25 °C))Each Pair of Terminal : 200 +/-
Indoor Unit KS3682Flap MotorTypeRating ModelCoil Resistance Ohm(Ambient Temp. 77 °F (25 °C)) Face Area CoilRowsFins Per inchHeat Exchanger Coilft2 (m2
Outdoor Unit C30822-2-2. Outdoor UnitP.C.BoardCircuit Fuse ControlsPart No.-250V 25APOW-CH3082-B1Noise Filer P.C.BMicroprocessor400V 3.5ACR-C3082-FCo
Outdoor Unit C3682P.C.BoardCircuit Fuse ControlsPart No.-250V 25APOW-CH3082-B1Noise Filer P.C.BMicroprocessor400V 3.5ACR-C3682-FControl P.C.B--HIC-CH3
2-3. Other Component Specifications Indoor Unit KS3082 KS3682Outdoor Unit C3082 C3682032 50 68 86 104 122 140 158 176 194(0) (10) (20) (30) (40)
3. DIMENSIONAL DATAIndoor Unit KS3082 KS3682Unit: inch(mm)(852-0-0010-19600-0)41-15/16 (1065)9-1/16 (230) (3/32)7-25/32Wide tube dia. 5/8" (1
Outdoor Unit C3082 C3682Unit: inch(mm)(852-0-0010-19400-1)6-11/6 25-31/32 4-11/322-15/162-3/82-ID:1-1/4 holes (holes for drain)Of the 4-ID:1-1/4 ho
Wide tubeservicevalveWide tubeNarrowtubeservicevalveNarrow tubeHeat exchangerHeat exchangerCooling cycleIndoor unit Outdoor unitElectricexpansionvalve
5. PERFORMANCE DATA5-1. Temperature ChartsIndoor Unit KS3082Outdoor Unit C3082• Check each performance value in test-run mode. Electrical performa
• Before doing repair work, please read the " SAFETY PRECAUTIONS" carefully and fully understand them. • The precautionary items here
Indoor Unit KS3682Outdoor Unit C3682Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)• Check each performance value in
Indoor Unit : KS3082Outdoor Unit : C3082Power Supply : 230V Single Phase 60Hz5-2. Cooling Capacity1.2. Above data represents the value when the
1.Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B.: Outdoor Ambient Temp. 95 °F (35 °C) D.B.2.3. A
Indoor Unit : KS3682Outdoor Unit : C3682Power Supply : 230V Single Phase 60Hz1.2. Above data represents the value when the operation frequency o
Indoor Unit : KS3682Outdoor Unit : C3682Power Supply : 230V Single Phase 60Hz1.Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26
Horizontal distance (ft.)Axis air velocity (ft./sec.)Vertical distance (ft.)Room air temp. : 80°F (26.7°C)Fan speed : HighCooling : Flap angle 0 , :
Horizontal distance (ft.)Axis air velocity (ft./sec.)Vertical distance (ft.)Room air temp. :80°F (26.7°C)Fan speed : HighCooling : Flap angle 0 , :
6. ELECTRICAL DATA6-1. Electrical CharacteristicsIndoor UnitKS3082Outdoor UnitC3082Indoor Unit Outdoor UnitFan Motor Fan Motor + CompressorPerform
Indoor UnitKS3682Outdoor UnitC3682Indoor Unit Outdoor UnitFan Motor Fan Motor + CompressorPerformance at 230V Single-phase 60HzRating conditions R
8FA2-5250-70400-36-2. Electric Wiring DiagramsIndoor Unit KS3082 KS3682EVAPORATORTERMINAL BASETO OUTDOOR UNITLAMP9P(WHT)FLAP5P (WHT)MFLAP MOTORREDO
WarningIf refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite.If refrigerant gas leaks during the wo
Outdoor Unit C3082 C36828FA2-5250-71800-112345INDOORUNITPOWER SUPPLYGNDTERMINAL (5P)CRANKCASEHEATERFAN MOTOR MAGNETIC COILCOIL THERMISTORNOISE F
Emergency operationEmergency operation is available when the remote controller malfunctions, has been lost, or otherwise cannot be used.•The set temp
HIGH POWERNIGHT SETBACKLamp colorsTimer backupThis function acts to raise the power but keeps the AC system in the same operating mode.This function i
The noise reducing control is the function used for silent operation of the air conditioner by means of setting the dip switch on the outdoor unit P.C
The maximum current value is changed to 14A (for C3082) or 17A (for C3682) to prevent power breaker tripping. (It is set to 24A when the unit is deliv
Compressor discharge temperature controlFreeze preventionDuring COOL or DRY operation, freezing is detected and operation is stopped when the temperat
8. TROUBLESHOOTING8-1. Precautions before Performing Inspection or RepairNOTEAfter checking the self-diagnostics monitor, turn the power OFF before
Since the indications cover various units, the corresponding parts listed below may not be present in some models.(1) OPERATION lamp(2) TIMER lamp(
(2) If the self-diagnostics function fails to operateCheck the indoor unit.Is the fuse blown?Replace the controller.Replace the circuitboard or the fu
8-3. Checking the Indoor and Outdoor Units(1) Checking the indoor unit(2) Checking the outdoor unit Using the TEST/T-RUN terminalsControlNo. Check ite
Table of Contents SAFETY PRECAUTIONSTABLE OF CONTENTS1. OPERATING RANGE2. SPECIFICATIONS2-1. Unit Specifications 2-2. Major Component Specifi
(3) Serial Communication Error Identification ProcedureRefer to "Method of Self-Diagnostics" for the self-diagnostics procedure.(3-1) Alarm
What is the latest self-diagnosis result ?Alarm Code : E07/P04/P05/P20/P27Alarm Code : E07/P04/P05/P20/P27Defect in the outdoor unitP. C. board.Alarm
(3-2) Alarm Code : E07/P04/P05/P20/P27Troubleshooting Serial Communication1. Turn off the power and wait until the power lamp (LED) of the outdoor u
[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit operates.(There is trouble in the sys
8-4-2. Outdoor Fan MotorThis outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and
8-5. Noise Malfunction and Electromagnetic InterferenceAn inverter A/C operates using pulse signal control and high frequencies. Therefore, it is sus
Insulation testerProbeClipGround wireTerminal plateCoppertube ormetallic partClipInsulation testerProbeFig. 1Fig. 2Fig. 3Fig. 4Coppertube ormetallic p
FusePCB Ass'yFig. 5Fig. 6Fuse9-2. Checking Continuity of Fuse on PCB Ass'yRemove the PCB Ass'y from the electrical component box. Then
10. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT10-1. Characteristics of New Refrigerant R410A10-1-1. What is New Refrigerant R410A?R
Tubing precautionsRefrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the t
9. CHECKING ELECTRICAL COMPONENTS9-1. Measurement of Insulation Resistance9-2. Checking Continuity of Fuse on PCB Ass'y10. REFRIGERANT R410A:
10-3. Tools Specifically for R410A For servicing, use the following tools for R410AGauge manifoldCharging hoseGas leak detectorRefrigerant cylinderCh
10-5. In Case of Compressor Malfunction CAUTIONShould the compressor malfunction, be sure to make the switch to a replacement compressor as quickly a
ValveSingle valveCharge liquid refrigerant with cylinder in up-side-down position.Single valve (with siphon tube)Charge with cylinder in normal positi
Length of tubingEvacuation timeLess than 33 ft. (10 m)More than 10 minutesMore than 33 ft. (10 m)More than 15 minutes10-6. In Case Refrigerant is Le
10-7. Charging Additional Refrigerant10-7-1. When Tubes are ExtendedObserve the proper amount of refrigerant as stated in this service manual or the
INSTRUCTION MANUALKS3082 + C3082KS3682 + C3682(OI-852-6-4181-150-00-0)APPENDIX AA-1
KS3082KS3682COOL/DRY Model© SANYO 2010Pub. OI-85264181150000INSTRUCTION MANUALInverter-Controlled Split System Air ConditionerMODE D’EMPLOIClimatiseur
2FEATURESThis air conditioner is an inverter type unit that automatically adjusts capability as appropriate. Details on these functions are provided b
3PRODUCT INFORMATIONIf you have problems or questions concerning your Air Conditioner, you will need the following information. Model and serial numbe
4NAMES OF PARTSThis illustration is based on the external view of a standard model.Consequently, the shape may differ from that of the air conditioner
95 °F D.B. / 71 °F W.B.67 °F D.B. / 57 °F W.B.1. OPERATING RANGEMaximumMinimum115 °F D.B.0 °F D.B.Temperature Indoor Air Intake Temp. Outdoor Air Int
5REMOTE CONTROL UNIT (DISPLAY)(1) Operation modeMILD DRY ...COOL...FAN ...
6REMOTE CONTROL UNITTransmitterWhen you press the buttons on the remote control unit, the mark appears in the display to transmit the setting change
7SensorA temperature sensor inside the remote control unit senses the room temperature.(Cover closed)CLOCK buttonACL button (ALL CLEAR)Puts the remote
8USING THE REMOTE CONTROL UNITHOW TO INSTALL BATTERIES1. Slide the cover in the direction indicated by the arrow and remove it.2. Install two AAA alka
9OPERATION WITH THE REMOTE CONTROL UNIT1. Operation 2. Adjusting the Fan SpeedA. Automatic fan speedSimply set the FAN SPEED selector button to the
104. Night Setback ModeNight Setback Mode is used for saving energy.Press the NIGHT SETBACK button while operation. (except FAN mode)The mark appea
117. LED CLEAN ModeIn LED CLEAN mode, a UV anti-bacterial unit (including a LED CLEAN lamp and anti-bacterial filter) in the indoor unit is used duri
12SPECIAL REMARKSHow it works?• Once the room temperature reaches the level that was set, the unit’s operation frequency is changed automatically.• Du
132. How to set the OFF time(Example) To stop the air conditioner at 11:00 am. 3. How to set the ON time(Example) To start operation at 7:10 am. 4. H
14USING THE 1-HOUR OFF TIMER1. 1-Hour OFF TimerThis function causes the unit to operate for one hour and then stop, regardless of whether the unit is
2. SPECIFICATIONS2-1. Unit SpecificationsIndoor Unit KS3082Outdoor Unit C3082< 230V >DATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating con
15• Use the FLAP button on the remote control to adjust the position of the flap. If you move the flap by hand, the flap position according to the rem
16How to install the air clean filterThe air clean filter needs to be installed behind the anti-mold filter.1. Open the front panel and remove the ant
17TROUBLESHOOTINGIf your air conditioner does not work properly, first check the following points before requesting service. If it still does not work
INSTALLATION INSTRUCTIONSAPPENDIX BKS3082 + C3082KS3682 + C3682(II-852-6-4190-499-00-0)A-2
ContentsPageIMPORTANT!Please Read Before Starting ... 21. GENERAL ...
2IMPORTANT! Please Read Before StartingThis air conditioning system meets strict safety and operatingstandards. As the installer or service person, it
31. GeneralThis booklet briefly outlines where and how to install theair conditioning system. Please read over the entire setof instructions for the i
41-5. Additional Materials Required for Installation1. Refrigeration (armored) tape2. Insulated staples or clamps for connecting wire(See local codes.
● Concerning air-intake side distance “A” (Fig. 5a)The minimum for distance “A” is 6" if there are noobstructions on the air-discharge side (wall
6Fig. 5eFig. 5fFig. 5g2-2-1. Installing the Unit in an Area with High Winds and in a Snowy Area● In locations with high winds, a wind-proof duct sho
Indoor Unit KS3082Outdoor Unit C3082< 208V >DATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor air temperature
711-13/16" 13-3/8"25-3/16"22-7/8"(6-21/32")6-5/16"21-25/32" (12-9/16")2-11/16"35-13/16"37-1/32"
8Required space around the outdoor unitIf the wind-proof duct is used, the space shown below must be secured around the outdoor unit.If the unit is us
925-13/32"3/32"13-3/8"(11-15/16")16-15/16"Air IntakeAir discharge39-1/4"27-7/32"7-1/32"35-15/16"28-15/16&
10Reference diagram for snow-proof ductSpace requirements for settingC3082/3682 with STK-BDV80EMin. 39-3/8" or more(1) Single-unit installation(2
11Min. 39-3/8"or moreMin. 11-13/16"or moreMin. 11-13/16"or moreMin. 19-11/16"or moreMin. 59-1/16"or moreMin. 78-3/4"or m
Rear panelFig. 7cRear panelFig. 7b12Set screw only for transportationFig. 6Rear panelmarksFig. 7aLefttubingRighttubingRight-reartubing(recommended)Rig
13IndoorsideOutdoorsideHole should be made at a slight downward slant to theoutdoor side.NOTEFig. 10Plastic coverINSIDE OUTSIDEWallSlightanglePVC pipe
3-4. Removing and Installing the GrilleBasically, these models can be installed and wired with-out removing the grille. If access to any internal part
153-5. Shape the Indoor Side Tubing(1) Arrangement of tubing by directiona) Right or left tubingCut out the corner of the right/left frame with ahacks
163-7. Wire Size and LengthRegulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local
Indoor Unit KS3682Outdoor Unit C3682< 230V >DATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor air temperature
173-8. Wiring Instructions for Inter-unit Connections(1) Insert the inter-unit wiring (according to local codes)into the through-the-wall PVC pipe. Ru
18When connecting each power wire to the correspondingterminal, follow the instructions “How to connect wiringto the terminal” and fasten the wire sec
193-9. Mounting(1) To install the indoor unit, mount the indoor unit ontothe 3 tabs on the upper part of the rear plate.(2) Hold down the air discharg
20Hole in wallBent partNarrow tubeWide tubeRear panelFig. 38Drain cap Drain hoseClampFig. 39 Left-side tubing(1) Lead the tubing and drain hose throu
21To unmount indoor unitPress the 2 ▲ marks on the lower part of the indoor unitand unlatch the tabs. Then lift the indoor unit andunmount. (Fig. 42)3
224. How to Install the Outdoor UnitFirst refer to Section 2. Installation Site Selection.4-1. Wiring Instructions for the Outdoor UnitRegulations on
235. Refrigerant Tubing5-1. Use of the Flaring MethodMany of the conventional split system air conditionersemploy the flaring method to connect refrig
245-4. Connecting Tubing between Indoor and Outdoor Unitsa) Tightly connect the indoor side refrigerant tubing exten-ded from the wall with the outdoo
256. Air PurgingAir and moisture remaining in the refrigerant systemhave undesirable effects as indicated below. Therefore,they must be purged complet
26(5) With the vacuum pump still running, close the “Lo”knob of the manifold valve. Then stop the vacuumpump.(6) With the hex wrench, turn the valve s
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