Sanyo C3082 Bedienungsanleitung

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IMPORTANT
These air conditioners employ new
refrigerant R410A.
Pay special attention when
servicing the unit.
TECHNICAL & SERVICE MANUAL
KS3082 + C3082
KS3682 + C3682
DC INVERTER SPLIT SYSTEM AIR CONDITIONER
Destination: North America
Outdoor Model No.
C3082
C3682
Product Code No.
1 852 354 34
1 852 354 35
Indoor Unit Outdoor Unit
KS3082
KS3682
C3082
C3682
Indoor Model No.
KS3082
KS3682
Product Code No.
1 852 354 30
1 852 354 31
REFERENCE NO.
SM700859
FILE NO.
Seitenansicht 0
1 2 3 4 5 6 ... 103 104

Inhaltsverzeichnis

Seite 1 - KS3682 + C3682

IMPORTANTThese air conditioners employ newrefrigerant R410A.Pay special attention whenservicing the unit.TECHNICAL & SERVICE MANUALKS3082 + C3082K

Seite 2 - SAFETY PRECAUTIONS

Indoor Unit KS3682Outdoor Unit C3682< 208V > DATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor air temperatur

Seite 3 - Prohibit

27How to Test Run the Air ConditionerAfter turning on the power of the air conditioner, use theremote controller and follow the steps below to conduct

Seite 4 - Table of Contents

28 Pump DownPump down means collecting all refrigerant gas in thesystem back into the outdoor unit without losing any ofthe gas. Pump down is used wh

Seite 5

a) Temporary connection:Screw in 3 – 5 turns by hand. (Fig. 60c)b) To fasten the flare nuts, apply specified torqueas Table 9 and Fig. 60d.Fig. 60c Fi

Seite 6 - 1. OPERATING RANGE

308. Address Switch8-1. Address Setting of the Remote Control UnitThe address can be set in order to prevent interferencebetween remote controllers wh

Seite 7 - 2. SPECIFICATIONS

For Parts or Service Assistance please contact your local Sanyo HVAC Contractor or DistributorUnited States: SCS, HVAC SolutionsWeb: www.SanyoHVAC.com

Seite 8 - Outdoor Unit C3082

Indoor Unit KS308224BYJ48-1256Flap MotorType Stepping MotorRating ModelCoil Resistance Ohm(Ambient Temp. 77 °F (25 °C))Each Pair of Terminal : 200 +/-

Seite 9 - < 230V >

Indoor Unit KS3682Flap MotorTypeRating ModelCoil Resistance Ohm(Ambient Temp. 77 °F (25 °C)) Face Area CoilRowsFins Per inchHeat Exchanger Coilft2 (m2

Seite 10 - < 208V >

Outdoor Unit C30822-2-2. Outdoor UnitP.C.BoardCircuit Fuse ControlsPart No.-250V 25APOW-CH3082-B1Noise Filer P.C.BMicroprocessor400V 3.5ACR-C3082-FCo

Seite 11 - 2-2-1. Indoor Unit

Outdoor Unit C3682P.C.BoardCircuit Fuse ControlsPart No.-250V 25APOW-CH3082-B1Noise Filer P.C.BMicroprocessor400V 3.5ACR-C3682-FControl P.C.B--HIC-CH3

Seite 12

2-3. Other Component Specifications Indoor Unit KS3082 KS3682Outdoor Unit C3082 C3682032 50 68 86 104 122 140 158 176 194(0) (10) (20) (30) (40)

Seite 13 - 2-2-2. Outdoor Unit

3. DIMENSIONAL DATAIndoor Unit  KS3082 KS3682Unit: inch(mm)(852-0-0010-19600-0)41-15/16 (1065)9-1/16 (230) (3/32)7-25/32Wide tube dia. 5/8" (1

Seite 14

Outdoor Unit C3082 C3682Unit: inch(mm)(852-0-0010-19400-1)6-11/6 25-31/32 4-11/322-15/162-3/82-ID:1-1/4 holes (holes for drain)Of the 4-ID:1-1/4 ho

Seite 15

Wide tubeservicevalveWide tubeNarrowtubeservicevalveNarrow tubeHeat exchangerHeat exchangerCooling cycleIndoor unit Outdoor unitElectricexpansionvalve

Seite 16 - 3. DIMENSIONAL DATA

5. PERFORMANCE DATA5-1. Temperature ChartsIndoor Unit KS3082Outdoor Unit C3082• Check each performance value in test-run mode. Electrical performa

Seite 17 - Outdoor Unit C3082

• Before doing repair work, please read the " SAFETY PRECAUTIONS" carefully and fully understand them. • The precautionary items here

Seite 18 - 4. REFRIGERANT FLOW DIAGRAM

Indoor Unit KS3682Outdoor Unit C3682Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)• Check each performance value in

Seite 19 - 5. PERFORMANCE DATA

Indoor Unit : KS3082Outdoor Unit : C3082Power Supply : 230V Single Phase 60Hz5-2. Cooling Capacity1.2. Above data represents the value when the

Seite 20 - Hi FanLo fan

1.Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B.: Outdoor Ambient Temp. 95 °F (35 °C) D.B.2.3. A

Seite 21 - 5-2. Cooling Capacity

Indoor Unit : KS3682Outdoor Unit : C3682Power Supply : 230V Single Phase 60Hz1.2. Above data represents the value when the operation frequency o

Seite 22 - < Cooling Capacity >

Indoor Unit : KS3682Outdoor Unit : C3682Power Supply : 230V Single Phase 60Hz1.Rating conditions (#) : Indoor Unit Entering Air Temp. 80 °F (26

Seite 23 - Outdoor Unit : C3682

Horizontal distance (ft.)Axis air velocity (ft./sec.)Vertical distance (ft.)Room air temp. : 80°F (26.7°C)Fan speed : HighCooling : Flap angle 0 , :

Seite 24

Horizontal distance (ft.)Axis air velocity (ft./sec.)Vertical distance (ft.)Room air temp. :80°F (26.7°C)Fan speed : HighCooling : Flap angle 0 , :

Seite 25 - Fan speed : High

6. ELECTRICAL DATA6-1. Electrical CharacteristicsIndoor UnitKS3082Outdoor UnitC3082Indoor Unit Outdoor UnitFan Motor Fan Motor + CompressorPerform

Seite 26 - Indoor Unit KS3682

Indoor UnitKS3682Outdoor UnitC3682Indoor Unit Outdoor UnitFan Motor Fan Motor + CompressorPerformance at 230V Single-phase 60HzRating conditions R

Seite 27 - Outdoor Unit

8FA2-5250-70400-36-2. Electric Wiring DiagramsIndoor Unit KS3082 KS3682EVAPORATORTERMINAL BASETO OUTDOOR UNITLAMP9P(WHT)FLAP5P (WHT)MFLAP MOTORREDO

Seite 28

WarningIf refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite.If refrigerant gas leaks during the wo

Seite 29 -  KS3682

Outdoor Unit C3082 C36828FA2-5250-71800-112345INDOORUNITPOWER SUPPLYGNDTERMINAL (5P)CRANKCASEHEATERFAN MOTOR MAGNETIC COILCOIL THERMISTORNOISE F

Seite 30

Emergency operationEmergency operation is available when the remote controller malfunctions, has been lost, or otherwise cannot be used.•The set temp

Seite 31 - 7. FUNCTIONS

HIGH POWERNIGHT SETBACKLamp colorsTimer backupThis function acts to raise the power but keeps the AC system in the same operating mode.This function i

Seite 32 - 2°F(1°C)

The noise reducing control is the function used for silent operation of the air conditioner by means of setting the dip switch on the outdoor unit P.C

Seite 33 - Slide downward

The maximum current value is changed to 14A (for C3082) or 17A (for C3682) to prevent power breaker tripping. (It is set to 24A when the unit is deliv

Seite 34

Compressor discharge temperature controlFreeze preventionDuring COOL or DRY operation, freezing is detected and operation is stopped when the temperat

Seite 35 - 7-2. Protective Functions

8. TROUBLESHOOTING8-1. Precautions before Performing Inspection or RepairNOTEAfter checking the self-diagnostics monitor, turn the power OFF before

Seite 36 - PROCEDURE

Since the indications cover various units, the corresponding parts listed below may not be present in some models.(1) OPERATION lamp(2) TIMER lamp(

Seite 37 - INDOOR UNIT

(2) If the self-diagnostics function fails to operateCheck the indoor unit.Is the fuse blown?Replace the controller.Replace the circuitboard or the fu

Seite 38

8-3. Checking the Indoor and Outdoor Units(1) Checking the indoor unit(2) Checking the outdoor unit Using the TEST/T-RUN terminalsControlNo. Check ite

Seite 39 - (2) Checking the outdoor unit

Table of Contents SAFETY PRECAUTIONSTABLE OF CONTENTS1. OPERATING RANGE2. SPECIFICATIONS2-1. Unit Specifications 2-2. Major Component Specifi

Seite 40 - (3) (2) (1)

(3) Serial Communication Error Identification ProcedureRefer to "Method of Self-Diagnostics" for the self-diagnostics procedure.(3-1) Alarm

Seite 41 - Defect or connection error

What is the latest self-diagnosis result ?Alarm Code : E07/P04/P05/P20/P27Alarm Code : E07/P04/P05/P20/P27Defect in the outdoor unitP. C. board.Alarm

Seite 42

(3-2) Alarm Code : E07/P04/P05/P20/P27Troubleshooting Serial Communication1. Turn off the power and wait until the power lamp (LED) of the outdoor u

Seite 43 - 8-4-1. Indoor Fan Motor

[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit operates.(There is trouble in the sys

Seite 44 - 8-4-2. Outdoor Fan Motor

8-4-2. Outdoor Fan MotorThis outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and

Seite 45 - (1) Noise malfunction

8-5. Noise Malfunction and Electromagnetic InterferenceAn inverter A/C operates using pulse signal control and high frequencies. Therefore, it is sus

Seite 46 - Resistance

Insulation testerProbeClipGround wireTerminal plateCoppertube ormetallic partClipInsulation testerProbeFig. 1Fig. 2Fig. 3Fig. 4Coppertube ormetallic p

Seite 47 - PCB Ass'y

FusePCB Ass'yFig. 5Fig. 6Fuse9-2. Checking Continuity of Fuse on PCB Ass'yRemove the PCB Ass'y from the electrical component box. Then

Seite 48 - 10. REFRIGERANT R410A:

10. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT10-1. Characteristics of New Refrigerant R410A10-1-1. What is New Refrigerant R410A?R

Seite 49

Tubing precautionsRefrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the t

Seite 50

9. CHECKING ELECTRICAL COMPONENTS9-1. Measurement of Insulation Resistance9-2. Checking Continuity of Fuse on PCB Ass'y10. REFRIGERANT R410A:

Seite 51

10-3. Tools Specifically for R410A For servicing, use the following tools for R410AGauge manifoldCharging hoseGas leak detectorRefrigerant cylinderCh

Seite 52

10-5. In Case of Compressor Malfunction CAUTIONShould the compressor malfunction, be sure to make the switch to a replacement compressor as quickly a

Seite 53

ValveSingle valveCharge liquid refrigerant with cylinder in up-side-down position.Single valve (with siphon tube)Charge with cylinder in normal positi

Seite 54

Length of tubingEvacuation timeLess than 33 ft. (10 m)More than 10 minutesMore than 33 ft. (10 m)More than 15 minutes10-6. In Case Refrigerant is Le

Seite 55 - APPENDIX A

10-7. Charging Additional Refrigerant10-7-1. When Tubes are ExtendedObserve the proper amount of refrigerant as stated in this service manual or the

Seite 56 - This air conditioner uses

INSTRUCTION MANUALKS3082 + C3082KS3682 + C3682(OI-852-6-4181-150-00-0)APPENDIX AA-1

Seite 57 - CONTENTS

KS3082KS3682COOL/DRY Model© SANYO 2010Pub. OI-85264181150000INSTRUCTION MANUALInverter-Controlled Split System Air ConditionerMODE D’EMPLOIClimatiseur

Seite 58 - OI-150-3-EG

2FEATURESThis air conditioner is an inverter type unit that automatically adjusts capability as appropriate. Details on these functions are provided b

Seite 59 - UNIT DISPLAY AND OPERATION

3PRODUCT INFORMATIONIf you have problems or questions concerning your Air Conditioner, you will need the following information. Model and serial numbe

Seite 60 - REMOTE CONTROL UNIT (DISPLAY)

4NAMES OF PARTSThis illustration is based on the external view of a standard model.Consequently, the shape may differ from that of the air conditioner

Seite 61 - REMOTE CONTROL UNIT

95 °F D.B. / 71 °F W.B.67 °F D.B. / 57 °F W.B.1. OPERATING RANGEMaximumMinimum115 °F D.B.0 °F D.B.Temperature Indoor Air Intake Temp. Outdoor Air Int

Seite 62 - OI-150-7-EG

5REMOTE CONTROL UNIT (DISPLAY)(1) Operation modeMILD DRY ...COOL...FAN ...

Seite 63 - USING THE REMOTE CONTROL UNIT

6REMOTE CONTROL UNITTransmitterWhen you press the buttons on the remote control unit, the mark appears in the display to transmit the setting change

Seite 64 - 3. Fan Only

7SensorA temperature sensor inside the remote control unit senses the room temperature.(Cover closed)CLOCK buttonACL button (ALL CLEAR)Puts the remote

Seite 65 - 6. HIGH POWER Mode

8USING THE REMOTE CONTROL UNITHOW TO INSTALL BATTERIES1. Slide the cover in the direction indicated by the arrow and remove it.2. Install two AAA alka

Seite 66 - 8. UNOCCUPIED Mode

9OPERATION WITH THE REMOTE CONTROL UNIT1. Operation 2. Adjusting the Fan SpeedA. Automatic fan speedSimply set the FAN SPEED selector button to the

Seite 67 - SETTING THE TIMER

104. Night Setback ModeNight Setback Mode is used for saving energy.Press the NIGHT SETBACK button while operation. (except FAN mode)The mark appea

Seite 68 - 3. How to set the ON time

117. LED CLEAN ModeIn LED CLEAN mode, a UV anti-bacterial unit (including a LED CLEAN lamp and anti-bacterial filter) in the indoor unit is used duri

Seite 69 - DIRECTION

12SPECIAL REMARKSHow it works?• Once the room temperature reaches the level that was set, the unit’s operation frequency is changed automatically.• Du

Seite 70 - CARE AND CLEANING

132. How to set the OFF time(Example) To stop the air conditioner at 11:00 am. 3. How to set the ON time(Example) To start operation at 7:10 am. 4. H

Seite 71 - OI-150-16-EG

14USING THE 1-HOUR OFF TIMER1. 1-Hour OFF TimerThis function causes the unit to operate for one hour and then stop, regardless of whether the unit is

Seite 72 - WIRED REMOTE CONTROLLER

2. SPECIFICATIONS2-1. Unit SpecificationsIndoor Unit KS3082Outdoor Unit C3082< 230V >DATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating con

Seite 73

15• Use the FLAP button on the remote control to adjust the position of the flap. If you move the flap by hand, the flap position according to the rem

Seite 74 - INSTALLATION INSTRUCTIONS

16How to install the air clean filterThe air clean filter needs to be installed behind the anti-mold filter.1. Open the front panel and remove the ant

Seite 75 - Please Read Before Starting

17TROUBLESHOOTINGIf your air conditioner does not work properly, first check the following points before requesting service. If it still does not work

Seite 76 - 1. General

INSTALLATION INSTRUCTIONSAPPENDIX BKS3082 + C3082KS3682 + C3682(II-852-6-4190-499-00-0)A-2

Seite 77

ContentsPageIMPORTANT!Please Read Before Starting ... 21. GENERAL ...

Seite 78 - About 1'4" (40 cm)

2IMPORTANT! Please Read Before StartingThis air conditioning system meets strict safety and operatingstandards. As the installer or service person, it

Seite 79 - About 1/2 of the unit height

31. GeneralThis booklet briefly outlines where and how to install theair conditioning system. Please read over the entire setof instructions for the i

Seite 80 - Unit: inch

41-5. Additional Materials Required for Installation1. Refrigeration (armored) tape2. Insulated staples or clamps for connecting wire(See local codes.

Seite 81

● Concerning air-intake side distance “A” (Fig. 5a)The minimum for distance “A” is 6" if there are noobstructions on the air-discharge side (wall

Seite 82

6Fig. 5eFig. 5fFig. 5g2-2-1. Installing the Unit in an Area with High Winds and in a Snowy Area● In locations with high winds, a wind-proof duct sho

Seite 83

Indoor Unit KS3082Outdoor Unit C3082< 208V >DATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor air temperature

Seite 84

711-13/16" 13-3/8"25-3/16"22-7/8"(6-21/32")6-5/16"21-25/32" (12-9/16")2-11/16"35-13/16"37-1/32"

Seite 85

8Required space around the outdoor unitIf the wind-proof duct is used, the space shown below must be secured around the outdoor unit.If the unit is us

Seite 86 - Rawl plug

925-13/32"3/32"13-3/8"(11-15/16")16-15/16"Air IntakeAir discharge39-1/4"27-7/32"7-1/32"35-15/16"28-15/16&

Seite 87

10Reference diagram for snow-proof ductSpace requirements for settingC3082/3682 with STK-BDV80EMin. 39-3/8" or more(1) Single-unit installation(2

Seite 88

11Min. 39-3/8"or moreMin. 11-13/16"or moreMin. 11-13/16"or moreMin. 19-11/16"or moreMin. 59-1/16"or moreMin. 78-3/4"or m

Seite 89 - OUTDOOR

Rear panelFig. 7cRear panelFig. 7b12Set screw only for transportationFig. 6Rear panelmarksFig. 7aLefttubingRighttubingRight-reartubing(recommended)Rig

Seite 90

13IndoorsideOutdoorsideHole should be made at a slight downward slant to theoutdoor side.NOTEFig. 10Plastic coverINSIDE OUTSIDEWallSlightanglePVC pipe

Seite 91 - Strip 3/8" (10 mm)

3-4. Removing and Installing the GrilleBasically, these models can be installed and wired with-out removing the grille. If access to any internal part

Seite 92 - Rear panel

153-5. Shape the Indoor Side Tubing(1) Arrangement of tubing by directiona) Right or left tubingCut out the corner of the right/left frame with ahacks

Seite 93 - Drain cap

163-7. Wire Size and LengthRegulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local

Seite 94

Indoor Unit KS3682Outdoor Unit C3682< 230V >DATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor air temperature

Seite 95 - (conduit)

173-8. Wiring Instructions for Inter-unit Connections(1) Insert the inter-unit wiring (according to local codes)into the through-the-wall PVC pipe. Ru

Seite 96 - 5. Refrigerant Tubing

18When connecting each power wire to the correspondingterminal, follow the instructions “How to connect wiringto the terminal” and fasten the wire sec

Seite 97 - Apply putty here

193-9. Mounting(1) To install the indoor unit, mount the indoor unit ontothe 3 tabs on the upper part of the rear plate.(2) Hold down the air discharg

Seite 98 - 6. Air Purging

20Hole in wallBent partNarrow tubeWide tubeRear panelFig. 38Drain cap Drain hoseClampFig. 39 Left-side tubing(1) Lead the tubing and drain hose throu

Seite 99

21To unmount indoor unitPress the 2 ▲ marks on the lower part of the indoor unitand unlatch the tabs. Then lift the indoor unit andunmount. (Fig. 42)3

Seite 100

224. How to Install the Outdoor UnitFirst refer to Section 2. Installation Site Selection.4-1. Wiring Instructions for the Outdoor UnitRegulations on

Seite 101 - Service valve

235. Refrigerant Tubing5-1. Use of the Flaring MethodMany of the conventional split system air conditionersemploy the flaring method to connect refrig

Seite 102 - Service Valve Connections

245-4. Connecting Tubing between Indoor and Outdoor Unitsa) Tightly connect the indoor side refrigerant tubing exten-ded from the wall with the outdoo

Seite 103 - 8. Address Switch

256. Air PurgingAir and moisture remaining in the refrigerant systemhave undesirable effects as indicated below. Therefore,they must be purged complet

Seite 104

26(5) With the vacuum pump still running, close the “Lo”knob of the manifold valve. Then stop the vacuumpump.(6) With the hex wrench, turn the valve s

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